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It doesn't matter what you do or how careful you are, it is the part and not how it is fitted. There is nothing you can do when fitting it that will make it break prematurely. I'd wait for the diagnostics before saying the plenum has gone.
If it is a brand new unit I would be very surprised if it has 'gone'. They just don't go unless the unit was not assembled correctly by Mann & Hummel. Even then it would not work as soon as it was fitted.
Very strange, keep me posted Jim.
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