Thread: T16
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Old 23-08-19, 10:54 AM   #36
ZS
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Join Date: Oct 2007
Location: Winchester-ish
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So... a long time coming, life gets in the way... but I decided it really is time to get the car back on the road! (I didn't realise it had been quite so long actually!)

I have been collecting parts over the last year and, after moving house, now have a garage I can work in, rather than trying to do this on the drive at my previous house.

I started the strip down last weekend:

engine.jpg

Whilst there I found a troubling sight, the large black intake hose in this photo:

turbo-n-pipe.jpg

Yeah that hose, it goes from the ITG enclosed filter, through the normal route, into the inner wing. But it was full (I mean full) of water!

So once the car is back together I need to work out a way to stop water getting to the induction system.

Realising that actually it is quite possible that all my non starting issues could simply be down to the lack of air getting past the water, I could have reassembled the lot and see if it started up. However I am this far now and I have all the parts... So I am going to continue with the rebuild.

First issue: Cambelt cover is held on by alen head bolts, so simply remove them all, top cover comes off easy, bottom cover has ONE 8mm bolt at the bottom left. I have two socket sets in my house and not a single 8mm socket!?!?!? How did that happen? Plenty of 7mm and 9mm but no 8mm.

No matter, I will get the other tools from the unit in the week. Lets move on to the sump and work my way through the bolts on that.

Second Issue: The sump is also held on by alen head bolts. I easily remove 6 of them, the 7th is a little harder than the others so apply a little more pressur....BANG. I snapped my tool leaving part of it in the bolt!

Right, thats enough for the day (this was last weekend) I will grab yet more tools from the unit and bring them back ready to work on the car over the bank holiday weekend! (Apparently going to be one of the hottest august bank holidays on record).

Anyway, thought you guys would like an update and to know the car is not dead, and is being fixed (finally!)
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