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Old 28-01-09, 12:38 PM   #11
stamford
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just do it!
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Old 28-01-09, 12:49 PM   #12
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Wink

Mick, I,ll put my name down on the list for when you want to sell off yours, I was thinking of Phates but I think its made up of 5 different cars by now.
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Old 28-01-09, 12:51 PM   #13
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Originally Posted by peterzs View Post
Mick, I,ll put my name down on the list for when you want to sell off yours, I was thinking of Phates but I think its made up of 5 different cars by now.
you are in fine form today

I'm never selling mine.........................so you are
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Old 28-01-09, 12:57 PM   #14
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Never say never
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Old 28-01-09, 01:34 PM   #15
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Can't go wrong with a 180
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Old 28-01-09, 02:26 PM   #16
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/// Im sure its in good hands and you will have to let me know if your taking it out on any of the Track Days. Would be fun to see how much more I need to do to my one. Or as I'm advised just buy a 180.
Am suprised you got it to knock with just minor boost increase, but better to be safe than sorry, 19PSI is the safe limit of the original turbo anyways - anymore than that and it just wears it out....

I can't say that when i ha my MAFAM fitted it did that much more after the turbo kicked in at around 2000rpm, tho my MAF was going out of spec so i needed to leave it at 1 O'clock... as high as 3 O'clock overfueled and caused the hestitation\stuttering at around 1500-1750RPM.

TBH the more the diesels overfuel the faster they go, and the MFAM will not provide more fuel than the ECU is ecpecting - it is only really boosting the signal within tolerances, otherwise it would be possible to use it as a tuning box...

Oh the car is indeed in good hands - but has become a bit more involved than originally planned, but that is what happens when you try to get about 80-100% more power and 50% more torque out an engine!

I *will* be doing some trackdays this year, but need to give the car a decent shakedown before so, would hate to break it again on track lol

And as a note, you could probably buy a 180 on what i have ended up spending on mods

Here is what i have done to the car so far...
Changes to Date:
MAFAM (disconnected); K4.80 Green Filter; Wingy EGR blanking kit, Downpipe, Decat, Backbox & Injectors; Donnydiesel silicone IC hoses (Roose); Donny Custom Turbo outlet pipe; ZS180 calipers and carriers; Uprated gearbox bearings; Helix Clutch; Quaife ATB; Stage 2 Hybrid Turbo @22PSI (GBE EVO D controller); Upgraded clutch Hydraulics; Partial Remap
Last Mods:
FMIC and Remap sorting

Dyno 140-160bhp & 220-260lbs-ft (estimate)

^^ it is an estimate as the clutch hydraulics went while it was being remapped.. hence the partial comment. but peak torque i saw was 260, but with chronic overfueling - it could be much higher when the FMIC is done and the remap is finished and it is properly run on the dyno...

To add to the list is wire&groove the head, and some ARP head studs, as well as a bit of porting work all round, while matt has it in bits.


With hindsight i probably would have popped a set of SDI injectors in, had a mild remap to keep peak torque below 250Lbs-ft and left it as that

but where is the fun in that, and now i will have a fairly unique ZS, tho there is a Mk2 X-power grey one on .org with simialr mods to mine - but he has some really nasty pump timing issues and is only running at stock power levels
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Old 28-01-09, 02:40 PM   #17
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Get a 180 you know you want one i wish i had done it years ago
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Old 28-01-09, 02:50 PM   #18
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I resent that!

To my knowledge its 3!
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Old 28-01-09, 03:34 PM   #19
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Old 28-01-09, 03:55 PM   #20
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Originally Posted by p_b82 View Post

but where is the fun in that, and now i will have a fairly unique ZS, tho there is a Mk2 X-power grey one on .org with simialr mods to mine - but he has some really nasty pump timing issues and is only running at stock power levels
Sounds like yours is a high spec, I'v had a remap, the ECU was taken off, sent away and refitted, Bmc filter, de-cat. Powerflow ss exhaust and back box from the de-cat, turbo boost increased + 2 psi plus Roverrons MAF box.

I wanted a car that still was fun to drive with a bit more poke, rather than an out and out race car.
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