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Old 26-10-15, 08:13 PM   #1
talkingcars
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What a busy year.

I used BMW M3 parts for my battery to boot on my mk1 but had to extend the cable so when I did the mk2 I did it from scratch.

I used the same gap in the chassis rail for my induction but I have the filter in the engine bay drawing air through the triangle.
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Old 26-10-15, 08:49 PM   #2
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I have the filter in the engine bay as well but didn't have a picture on hand. I might change the setup though now as with the new gearbox, I have a little more front room in the bay so might change the positioning of the intercooler and air filter...We'll just have to see about that...lol
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Old 27-10-15, 09:45 AM   #3
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As ever your effort is impressive - puts my 'tinkering' to shame!

I'm putting the battery in the boot as well, but I think our plan is to build an airbox in that space, I've already got my FMIC in the bottom grill, so have the old IC space next to the rad for direct air feed.... just need to make sure it isn't able to suck up too much water....
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Pipercross Filter; Full 2.5" 'Wingy' exhaust; Donny Custom Turbo outlet pipe; Custom injectors;
Uprated gearbox bearings; Helix Clutch; Quaife ATB; Upgraded clutch Hydraulics; FMIC; Ported Head; ARP headstuds; Leda coilovers; 'Brembodge' 326mm disks/DS2500 pads
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Old 27-10-15, 12:25 PM   #4
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Originally Posted by p_b82 View Post
As ever your effort is impressive - puts my 'tinkering' to shame!

I'm putting the battery in the boot as well, but I think our plan is to build an airbox in that space, I've already got my FMIC in the bottom grill, so have the old IC space next to the rad for direct air feed.... just need to make sure it isn't able to suck up too much water....
No tinkering is put to shame. My previous car, Oldsmobile Alero, I tinkered with but that gave me the confidence to go onto the larger projects.

With the 400, there isnt enough space to fit the Intercooler as a front mount unfortunately and the custom radiator I had made for this engine takes up the entire front centre opening. What I thought of doing though is still putting the intercooler in front of the gearbox down low (same height where a front mount would be) and make a plate or something that would direct air into the intercooler.

And yes, watch for water. lol...mine sucked up some previously in the build and bent a piston rod. I twisted mine down and then up so it is still getting cold air from the well but it is higher than the chassis opening to make it even less likely of water going in.
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Old 28-10-15, 10:26 AM   #5
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Quote:
Originally Posted by Malteser View Post
No tinkering is put to shame. My previous car, Oldsmobile Alero, I tinkered with but that gave me the confidence to go onto the larger projects.

With the 400, there isnt enough space to fit the Intercooler as a front mount unfortunately and the custom radiator I had made for this engine takes up the entire front centre opening. What I thought of doing though is still putting the intercooler in front of the gearbox down low (same height where a front mount would be) and make a plate or something that would direct air into the intercooler.

And yes, watch for water. lol...mine sucked up some previously in the build and bent a piston rod. I twisted mine down and then up so it is still getting cold air from the well but it is higher than the chassis opening to make it even less likely of water going in.
Well - I put tinkering in quotes as I've done substantial engine modifications, but compared to your transplants and the rest it is not in the same league of time/effort

I guess the engine you've got takes up more space, as there is space for a single pass FMIC in the bottom grill on the 400, as I used that as the template to get mine fitted actually.... needed to remove the crash bar behind the bumper, and cut some of the slam panel to fit the return pipe back over the top..

A little irrelevant though if you don't have the space due to other mods tho

Tbh - If I were you try and get as good quality core as you can, and size is not as critical - might cost you a bit more to get it made up, but thermal efficiency is what you are after - esp in hotter temps than the UK.

mine is not much larger than the OE one, but will drop temps from 120c to 40c with over 26PSI boost in around 25C air temps....

I'll find out how it does on the new turbo in due course - but I'll not be running as high boost I don't think, so initial temps should be lower.
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Mods Fitted
Pipercross Filter; Full 2.5" 'Wingy' exhaust; Donny Custom Turbo outlet pipe; Custom injectors;
Uprated gearbox bearings; Helix Clutch; Quaife ATB; Upgraded clutch Hydraulics; FMIC; Ported Head; ARP headstuds; Leda coilovers; 'Brembodge' 326mm disks/DS2500 pads
Dieselpowered
Fitting Custom Hybrid Turbo (1856GTBv) & controller; Remap, swirlpot, lift pump
AMW Motorsports
Custom exhaust manifold & downpipe
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Old 28-10-15, 10:45 AM   #6
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Originally Posted by p_b82 View Post
Well - I put tinkering in quotes as I've done substantial engine modifications, but compared to your transplants and the rest it is not in the same league of time/effort

I guess the engine you've got takes up more space, as there is space for a single pass FMIC in the bottom grill on the 400, as I used that as the template to get mine fitted actually.... needed to remove the crash bar behind the bumper, and cut some of the slam panel to fit the return pipe back over the top..

A little irrelevant though if you don't have the space due to other mods tho

Tbh - If I were you try and get as good quality core as you can, and size is not as critical - might cost you a bit more to get it made up, but thermal efficiency is what you are after - esp in hotter temps than the UK.

mine is not much larger than the OE one, but will drop temps from 120c to 40c with over 26PSI boost in around 25C air temps....

I'll find out how it does on the new turbo in due course - but I'll not be running as high boost I don't think, so initial temps should be lower.
When I tried putting one in, it would have to be a really thin one to fit back there because since my radiator is larger, the aircon radiator and fans had to go there and they are taking up the space. Also I don't have a crash bar there but if I put it behind the bumper area, then it won't get any cold air really. I'll just have to spend some time thinking about it and seeing what the best option is.

Off the top of my head, I was thinking of trying in front of the gearbox, at about the same level as it, and create a type of funnel that would take air from the front/bottom and funnel it through the IC and then it would go through into the engine bay.

Right now that is the best idea coming to mind, but we will see once I go pick it up again today from the exhaust pipe place.
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Old 27-10-15, 08:42 PM   #7
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wow, great update. Looks great with the kit.
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Old 27-10-15, 08:58 PM   #8
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wow, great update. Looks great with the kit.
Thanks!
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Old 27-10-15, 09:33 PM   #9
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is project number 1 a fibre glass mould for an ironing board spoiler? love cars like this that show the owners personality all over it. great parts bin too, looks a bit like my garage.
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Old 28-10-15, 04:19 AM   #10
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is project number 1 a fibre glass mould for an ironing board spoiler? love cars like this that show the owners personality all over it. great parts bin too, looks a bit like my garage.
Lol...project number 1 is not a spoiler at all.

Hint: something for the interior.
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